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Inspiration Case – Based on real mining challenges and AI opportunities identified across our work
How maintenance teams could prevent gearbox failures with AI-powered oil diagnostics
AI combines oil analysis and telemetry to detect wear patterns weeks before failure, reducing downtime 15-25%.
Context
Critical gearboxes and pumps often fail unexpectedly. Manual oil analysis misses early wear patterns because data from labs and field sensors are not connected. Maintenance teams collect data but lack insights, causing reactive intervention.
Solution
AI combines oil analysis and telemetry into a predictive system. Models detect subtle shifts in viscosity, temperature, and vibration weeks before failure. Teams receive clear guidance on which assets to service and when.
Results
Quality: 15-25% reduction
Mines can reduce unplanned downtime by 15–25% and extend component life.
Data Inputs
Oil lab data, vibration telemetry, temperature sensors